YTJ-60B and YTJ-80B H beam straightening machine

YTJ-60B and YTJ-80B H beam straightening machine

YTJ-60B and YTJ-80B H beam straightening machine

The machine features a stress-relieved integral frame, CNC-machined for high strength and rigidity. Upper roller is 35CrMo (heat-treated, wear-resistant); main transmission roller is 40Cr forged (quenched and ground for precision). Geared motor drives continuous flange straightening. Separate control and operation boxes enable convenient handling. Optional small pressing roller expands straightening range for various flange sizes.
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1.Introduction for H beam straightening machine:

1.1 Robust Mainframe Construction
The mainframe features an integral frame structure with stress-relief heat treatment. It is machined and shaped in a single setup using a CNC floor-type boring and milling machine, offering compact structure, high strength, and excellent rigidity.

1.2 Upper Roller Material
The upper roller is made of 35CrMo alloy steel, with enhanced abrasion resistance achieved through heat treatment and precision grinding.

1.3 Main Transmission Roller Material
The main transmission roller is manufactured from 40Cr steel using an integral forging process, followed by high-frequency quenching and surface grinding—ensuring superior precision and wear resistance.

1.4 Main Transmission System
Driven by a motor with a speed reducer, the transmission roller continuously conveys workpieces through the straightening process for efficient flange correction.

1.5 Electric Control System
Comprises a control box and a separate operation box, managing forward/reverse rotation of both the main transmission motor and straightening motor. The operational panel is mounted on the frame, positioned separately for convenient and flexible operation.

1.6 Optional Small Pressing Roller
The machine can be equipped with an additional small pressing roller. With two sets of pressing rollers, the flange straightening range is significantly expanded to accommodate a wider variety of workpiece sizes.


2.Technical parameter for H beam straightening machine

Model

YTJ-60B

YTJ-80B

YTJ-100B

Material

Q345

Q345

Q345

Flange max thickness

60mm

80mm

100mm

Flange width

800-800mm

200-1000mm

200-1200mm

Min Web height

350mm

350mm

600mm

Main pressure wheel top force

1800KN

2200KN

2500KN

Maximum transmission torque

45KN.M(45000 N.M)

50KN.M(50000 N.M)

50KN.M(50000 N.M)

Straightening speed

6.8m/min

6.3m/min

5.2m/min

Hydraulic power

18.5kw

22kw

22kw

Transmission power

Hydraulic motor

Hydraulic motor

Hydraulic motor


3.Characters for H beam straightening machine:

3.1. The correction wheels are made of solid bearing steel. After high-frequency heat treatment and grinding, they are then plated with hard chromium. After being corrected by this machine, they are smooth, flat, and free of scratches, without damaging the material surface.

3.2. This machine can be used independently, and can also be used in conjunction with the MT and MTD automatic feeding frames. The effect is excellent.

3.3. This machine uses large air cylinders for pressure application. The correction adjustment is achieved through synchronous worm gears and worm wheels. When the handle rotates one full circle, the correction upper wheel only descends by 1mm, allowing for fine adjustments.

3.4. The high rigidity mechanical structure and high power output enable high-speed and stable feeding, improving production efficiency and extending the service life of the equipment.

products faq

A:

An H Beam Production Line is a complete automated system for manufacturing H-shaped steel beams. It typically includes an uncoiler, leveling unit, assembly machine, tack welding machine, main submerged arc welding (SAW) system, straightening machine, cutting equipment, and material handling conveyors. All components work together to transform steel plates or coils into finished H-beams with high efficiency and consistent quality.

A:

Submerged Arc Welding (SAW) is the most commonly used process for main welding in H beam production lines. It offers deep penetration, high deposition rates, excellent weld quality, and minimal spatter—making it ideal for heavy structural beams. Some lines also incorporate gas-shielded welding for tacking or light sections.

A:

The line is adjustable to accommodate a wide range of beam sizes. Standard configurations typically handle web heights from 200mm to 1,500mm, flange widths from 100mm to 800mm, and material thicknesses from 6mm to 60mm. Custom sizes can be accommodated with tailored equipment design.

A:

After welding, the thermal distortion caused by heat input is corrected by a straightening machine, which applies pressure to bend the beam back to the required straightness tolerance. In addition, precision assembly fixtures and automated control systems ensure accurate web-flange positioning before welding, maintaining consistent product dimensions throughout production.

A:

Routine maintenance includes checking and replacing welding consumables (flux, wire, contact tips); inspecting conveyor chains, rollers, and bearings; monitoring hydraulic system oil levels and seals; cleaning the flux recovery system; and verifying the straightening machine's adjustment accuracy. We provide comprehensive maintenance schedules, spare parts support, and on-site technical assistance to minimize downtime.