Z28-1000 thread rolling machine

Z28-1000 thread rolling machine

Z28-1000 thread rolling machine

Thread rolling machine is mainly used for rolling various types of precision external thread, high-strength standard parts and anchor bolts and T-shaped screws and other workpieces with larger screw pitch.
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1.Introduction for Z28-1000 thread rolling machine:

Thread rolling machines are primarily used for forming high-precision external threads, high-strength standard fasteners, anchor bolts, T-screws, and other workpieces with relatively large thread pitches.

Automatic thread rolling machines are specifically designed for radial cold roll forming—an advanced chipless machining process. In this process, rolling tools extrude the material, maintaining continuous metal fibers. The pressure generated during rolling effectively improves surface finish, hardness, and strength of the workpiece. Compared to cutting methods, thread rolling can increase productivity by several times, save material, and facilitate automated production.

Rebar thread rolling machines are a specialized variant of this equipment.

Screw thread rolling machines utilize rolling dies as the forming tool and are exceptionally robust. They are suitable for rolling workpieces made of various carbon steels, alloy steels, and non-ferrous metals, provided the material hardness does not exceed HRC37 (ideally HRC25 or below), with elongation greater than 10% and tensile strength below 100 Kgf/mm². As the material hardness increases, the service life of the rolling dies decreases significantly.


2.Technical parameter for Z28-1000 thread rolling machine

NO.

Parameter Name

Specification

1

Max rolling pressure

500KN

2

Rolling material diameter range

Radial feed:Φ6-110mm

Axial feed:Φ6-80mm

3

Artifacts pitch

Φ1-12mm

4

Electric cabinet size

800*500*1250mm

5

Diameter of roller

Φ190-240mm

6

Hydraulic power

5.5kw-4

7

Cooling power

0.125w

8

Rolling machine power

15kw-6

9

Length

Unlimited

10

Dimensions

2600*2100*1600mm

11

Weight

4500kg/4900kg

12

Packing Dimensions

2730*2170*1830mm

Description and specifications given in this catalogue are subject to modification without notice.


3.Characters for Z28-650 thread rolling machine:

3.1 High Efficiency & Energy Saving
The cold rolling process generates no chips, resulting in high material utilization and low energy consumption compared to conventional machining methods.

3.2 Improved Component Performance
The radial compressive stress and cold work hardening effect produced during rolling significantly enhance the fatigue strength, torsional strength, and wear resistance of the threaded components, thereby extending their service life.

3.3 High Precision & Consistency
Thread profiles are full and well-formed, with excellent diameter consistency. Surface roughness can reach Ry 0.1–0.8 μm, and thread accuracy can meet GB197-63 Grade 2 standards.

3.4 Wide Applicability
Capable of processing workpieces with diameters ranging from Φ4.2 to Φ120 mm (model-dependent) and thread pitches typically from 0.3 to 8.0 mm. Suitable for materials including carbon steel, alloy steel, and non-ferrous metals, provided that elongation > 10% and tensile strength < 1000 N/mm².

3.5 Multiple Operation Modes
Supports manual, semi-automatic, and fully automatic modes. Selected models are equipped with PLC control, human-machine interface (HMI), and automatic feeding systems, facilitating integration into automated production lines.

3.6 Robust Structural Rigidity
The machine body is predominantly constructed from cast steel or high-strength welded structures, ensuring excellent overall rigidity and stable performance even during prolonged, continuous operation.

3.7 Environmentally Friendly & Safe
The process involves no open flames and utilizes water-soluble coolant instead of cutting oil, eliminating coolant contamination risks. The design complies with national construction industry safety and environmental protection standards.


4.Application for Z28-1000 thread rolling machine:

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products faq

A:

Thread rolling is a cold forming process that displaces material to form threads without removing any metal. This results in stronger threads with superior surface finish. Thread cutting is a subtractive process that removes material using a cutting tool, producing weaker threads due to interrupted grain flow and leaving cutting marks. Rolling also offers higher production speeds and no material waste.

A:

The machine can produce a wide variety of thread profiles, including:

Standard threads – metric (M), UNC, UNF, BSW, BSF
Tapered threads – NPT, BSPT, API (oil and gas)
Special profiles – knurls, splines, worms, lead screws
Custom profiles – tailored to specific application requirements
The specific profile depends on the die set used.

A:

The machine processes a broad range of ductile materials, including:

Carbon steel and alloy steel
Stainless steel (300 and 400 series)
Aluminum and aluminum alloys
Brass, copper, and titanium
High-strength materials (e.g., Grade 12.9 bolts)
Harder or more brittle materials may not be suitable for rolling due to limited deformation capacity.

A:

Infeed (Plunge-Feed) – Dies close radially onto the workpiece with no axial movement. The process is fast and suitable for threads up to moderate length. Ideal for large diameter threads and high-volume production.

Throughfeed – The workpiece feeds axially between rotating dies, allowing for unlimited thread length. Best for long threaded rods, studs, and continuous production runs.

A:

Routine maintenance includes:

Inspecting rolling dies for wear or damage; rotating or replacing as needed
Lubricating bearings, guideways, and moving parts regularly
Checking hydraulic fluid levels and seals (on hydraulic models)
Verifying electrical connections and control system calibration
Cleaning the machine to remove chips, coolant residue, and debris
Performing regular alignment checks to ensure consistent thread quality
We provide detailed maintenance schedules, spare parts support, and technical assistance to keep your machine in optimal condition.